Your browser is not supported

You are using a browser we do not support any longer. To continue visiting our website, please choose one of the following supported browsers.

Our global presence

Please select a business area and your country and language.

Close
fly-ash-handling-cement-industry

Chicago Pneumatic compressors for efficient fly ash handling

The fly ash handling industry forms the backbone of material logistics in coal-based power plants, cement manufacturing, construction mix plants, ready-mix concrete units, and brick manufacturing. Fly, or flue ash is a fine substance generated as a byproduct of coal combustion in power plants and the increasing focus on environmental sustainability and carbon emissions reduction drives the demand for fly ash as a sustainable alternative to traditional materials in construction and additive in cement manufacturing.

Why compressed air solutions gain grounds - explore the urgency

fly-ash-handling-electric-compressors-cement-industry-silos-trucks
As power plants generate fly ash, it must be efficiently moved from boilers to silos, from silos to transport trucks—a process that determines productivity, cost-effectiveness, and environmental compliance. Nowadays with tougher site conditions and without portable compressed air solutions, this fast-moving industry suffers numerous challenges.

Industry challenges

Demand for lower turnaround time

In this industry, consistently fast loading and unloading cycles are critical to avoid bottlenecks, penalties and airborne contamination. Every moment lost can translate into costly delays and operational inefficiencies.

Constant CFM at consistent pressure

Efficient fly ash handling through enclosed pipelines relies on constant CFM at low, steady pressure to avoid clogging. This prevents dust release, spillage, and manual handling risks.

High fuel consumption

Emission regulations and rising fuel costs seek sustainable solutions which make electric compressors a viable choice.

Operations in coastal, humid environments

The fly ash handling operations run 24x7 and mostly in coastal, humid environments that demand equipment withstanding corrosion and related downtime.

chicago-pneumatic-electric-portable-compressors-flyash-operations

Transforming fly ash operations

Our Chicago Pneumatic portable air electric and diesel compressor range address industry challenges and are designed to flawlessly handle demanding fly ash environments. CPS 400E-100, CPS 500E-100, CPS 600E-150 under the portable electric range and CPS 400-100, CPS 500-175, CPS 550-150 under the portable diesel compressors range prove to be the best suited models for this operation.

Loading...

Reliable, consistent performance

Our compressors ensure consistently high air flow output between 400-600cfm at continuous low pressure. This enables smooth, efficient fly ash conveyance while preventing clogging in pipelines, dust leakage at transfer points and ensuring long-distance or vertical lift transport.

Faster turnaround time

Optimized air delivery accelerates transfer operations of loading and unloading. Designed for long hour operations our compressors reduce downtime with dependable cooling, filtration, and control systems.

Lower operating expenses

Our electric portable air compressors range eliminate fuel expenses and is often the ideal choice for operators in this segment with ready availability of electrical infrastructure at or nearby plant stations.

Compact, reliable design

With compact and durable design, these units are well-suited for humid coastal environments with robust, non-rusting canopies and weather-resistant enclosures ensuring longer life and fewer failures.

Multi-utility with easy portability

One compressor can serve multiple roles on-site—fly ash transfer, pneumatic tool operation, baghouse cleaning, and more. Also, our portable compressors are available in both skid and portable variants that are easy to relocate and supports the entire fly ash handling chain- from plant interior conveying to final dispatch operations in trucks.

Easy & reduced maintenance

Easy-to-access components, simplified service points, and sturdy engineering reduce breakdown frequency. This lowers cost of ownership and ensures long operational life.

From power plant to barges – streamlining the entire fly ash flow

What truly sets apart is our commitment to sustainability and operational excellence and the testament to that is proven by our electric range of portable air compressors. Due to easy availability of power supply at plant sites, lower running costs, quieter operations and reduced emissions, our electric compressors make an obvious, smarter and conscious choice for present-day operations.

cp-electric-compressors-flyash-industry-cement-construction-applications
Our skid-mounted compressors provide a steady, low-pressure consistent airflow essential for conveying from power plant to the silos, ensuring smooth transfer without blockages or downtime. At the next stage, our portable range of air compressors take charge enabling rapid, dust-free loading from silos to transport trucks through enclosed pipelines and consecutively from trucks to barges—minimizing manual labour, preventing contamination, and dramatically reducing turnaround time.
flyash-handling-cement-construction-electric-portable-compressor
Fly ash today is a critical raw material for several industries—cement manufacturing, ready-mix concrete, bricks and blocks, road construction, soil stabilization, and mine backfilling. This end-to-end reliability, combined with sustainability benefits of electric compressors and mobility of portable units, makes Chicago Pneumatic not just a supplier but the silent backbone of the fly ash value chain. We don’t just power the process, we ensure that businesses across all fly ash applications achieve higher productivity, lower environmental impact, and maximum profitability.

Interested to buy?